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STORY WRITTEN FOR & USED WITH PERMISSIONPosted: May 4, 2006 Discovery won't undergo a fueling test on the launch pad next month, NASA officials have decided. Credit: NASANASA managers today ruled out a June 1 fueling test with the shuttle Discovery, deciding there was no clear-cut technical justification for a complex exercise that would put unwanted stress on the tank's foam insulation and use up valuable contingency time.Shuttle program manager Wayne Hale ordered engineers to make tentative plans for a tanking test earlier this spring as a way to make sure recently replaced engine cutoff - ECO - sensors would work properly on launch day.The test would not have included any so-called "drag on" instrumentation in the shuttle's aft compartment and its sole purpose would have been to verify the ECO sensors changed state from dry to wet and back again as expected. In the absence of additional instrumentation, no detailed operational insights would be possible.During a weekly program meeting today, the management team unanimously decided not to run the test, officials said, because any major problems with the ECO sensors almost certainly would preclude a launch in the July window anyway and because loading the tank with supercold propellant would subject its foam insulation to unwanted thermal stress.Shuttle tanks are certified for 13 fueling cycles. When a countdown proceeds past the point where the tank is pressurized for launch - part of the plan for the June test - it counts as two cycles.Discovery's launch on the second post-Columbia mission is targeted for July 1. The ECO sensors will be checked, as usual, when the tank is loaded with liquid hydrogen and oxygen on launch day.The ECO sensors are part of a backup system intended to make sure the shuttle's three main engines don't shut down early or run too long. All four hydrogen ECO sensors are required to be operational for launch, but NASA managers could waive that requirement in certain narrowly defined cases depending on whether a given sensor failed in the wet or dry state.But any major ECO sensor problems, whether they occurred June 1 or July 1, almost certainly would rule out a launch before the window closes July 19. The engineering community believes all four sensors currently installed will work properly.Engineers currently plan to move Discovery from its processing hangar to the Vehicle Assembly Building for attachment to the tank and its twin solid-fuel boosters on May 12. Rollout to the launch pad is targeted for May 19.Rollover could be briefly delayed if engineers decide to correct a subtle timing problem with a recently installed jet thruster control assembly. But with the elimination of the tanking test, the Kennedy Space Center launch team has 17 days of contingency time available to handle unexpected problems.The engineering community is still assessing the overall safety of the external tank without foam wind deflectors called protuberance air load - PAL - ramps. The ramps were removed following the loss of foam debris from the hydrogen PAL ramp of the tank used by Discovery during the first post-Columbia mission last July.A final analysis of the tank's ability to withstand aerodynamic buffeting without the ramps in place, based on wind tunnel testing and complex computer modeling, is expected next month.STS-134 PatchFree shipping to U.S. addresses!The final planned flight of space shuttle Endeavour is symbolized in the official embroidered crew patch for STS-134. Available in our store!Final Shuttle Mission PatchFree shipping to U.S. addresses!The crew emblem for the final space shuttle mission is now available in our store. Get this piece of history!Apollo CollageThis beautiful one piece set features the Apollo program emblem surrounded by the individual mission logos.STS-133 PatchFree shipping to U.S. addresses!The final planned flight of space shuttle Discovery is symbolized in the official embroidered crew patch for STS-133. Available in our store!Anniversary Shuttle PatchFree shipping to U.S. addresses!This embroidered patch commemorates the 30th anniversary of the Space Shuttle Program. The design features the space shuttle Columbia's historic maiden flight of April 12, 1981.Mercury anniversaryFree shipping to U.S. addresses!Celebrate the 50th anniversary of Alan Shephard's historic Mercury mission with this collectors' item, the official commemorative embroidered patch.Ares 1-X PatchThe official embroidered patch for the Ares 1-X rocket test flight, is available for purchase.Apollo CollageThis beautiful one piece set features the Apollo program emblem surrounded by the individual mission logos.Expedition 21The official embroidered patch for the International Space Station Expedition 21 crew is now available from our stores.Hubble PatchThe official embroidered patch for mission STS-125, the space shuttle's last planned service call to the Hubble Space Telescope, is available for purchase. | | | | 2014 Spaceflight Now Inc.Shuttle team set to debate removing tank foam ramps BY WILLIAM HARWOOD